How Do You Start a Boiler?

There are a lot of steps involved in the boiler startup procedure. These include:

• First, you have to turn on the burner switch and make sure the pilot lights appropriately. 
• Next, you should make sure the boiler vent and drain are open. This is important for bleeding any air that may be present. 
• Following this, you have to open the main steam stop valves. 
• After the pressure in the boiler reaches between 10 and 15 PSI, close the vent.
• Now, test the low-water cutoff system. Secure the boiler feed and let the boiler steam off naturally. 
• When the pressure reaches between 75 and 85 percent of the system line pressure, open the non-return valve.
• Test the safety valve to make sure it is operating appropriately. 
• Increase the boiler pressure gradually, allowing the boiler to acclimate to the current environment.
• Finally, you should close the drain and verify that all controls are working properly. 

If you experience any issues during this process, have an internal expert examine the system. Might we suggest McKenna Boiler? We offer same-day service where we send our boiler technician to physically examine your boiler system. 

How Do You Shut Down a Boiler?

Once you are done working with your boiler, you need to make sure you shut it down appropriately. A few important steps you have to follow include: 

• First, shutting off fuel that powers the burner. 
• Next, you should open the superheater outlet drain valve if your boiler system has one. 
• After this, you should close the main steam stop valves. 
• Open all drains on the boiler system. 
• Finally, you should shut down the main boiler feed system to complete the process. 

Once you have completed the steps, your boiler system should be powered off appropriately. 

How Does This Improve Boiler Performance?

It is true that it will take you a few minutes to go through these steps; however, you have to make sure you work the steps appropriately in order to properly take care of your boiler. If you try to rush through the steps, you could place a lot of stress on the internal components of the boiler. Additionally, keeping fluids and gasses trapped in the pipes for extended periods of time can cause severe damage to the pipes. As a result, you may end up with serious issues that could lead to a major repair bill. Furthermore, this could also create a significant safety hazard. These factors prove even more reason to make sure you go through the start-up and shutdown boiler processes appropriately. 

Contact McKenna Boiler for Professional Boiler Services

Your boiler system has a lot of internal components that require routine maintenance to ensure perfect harmony. If you do not start or shut down your boiler correctly, you put your boiler system and facility at major risk for complete failure. At McKenna Boiler, we serve as reliable boiler professionals who can maximize the operational efficiency of your boiler. We handle everything from boiler installation to boiler maintenance and even boiler repairs. Contact us us today to learn more about our services.

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Factors To Consider When Sizing Your Industrial Boiler

The three main factors that you need to consider if you are looking for a new boiler are:

• Load Demand: First, you need to estimate the work load and demand you will be placing on your boiler. For example, if you run a small business and only plan on using your steam boiler for a small portion of the day, then you don’t need to spend money on a boiler that will be functional 24 hours per day, seven days per week. On the other hand, if your business operations require a constant stream of production, then you might need a larger boiler that can match these extended demands.
• Operational Needs: You also need to think about how you plan on using your boiler. Are you going to incorporate your boiler into your energy generating system? Are you going to be using your boiler to power your manufacturing process? The answers to these questions will help you determine your BTU needs as well as your boiler size.
• Available Space: Finally, you also need to think about the size of your boiler room. Is your room large enough to hold your desired boiler? If not, do you have other options available to you?

Consider these factors carefully when you are trying to find the right-sized industrial boiler for your business.

Do Not Overlook the Efficiency of Your Boiler: Consider a Modular Boiler System

Even if your boiler is technically the right size for your business, you don’t want to produce more power than you need. Not only will the initial cost result in a lower return on investment, you could also be paying higher utility bills than necessary. In the past, all boilers were designed to produce more power than was needed, as this was seen as a positive. On the other hand, asking your boiler to work this hard when it isn’t needed is going to shorten its life.

As a result, a lot of people are turning to modular boiler systems. A modular boiler system is scalable, meaning that you can tailor it to meet the precise demands of your operations. With a compact design, you can increase the redundancy of your operation while still conserving space. This also allows you to cut down on overhead costs by simply adding new units to your plan as you require. If you are looking for the most efficient and versatile boiler available, this could be an option for you.

Find the Right Industrial Boiler Rental for Your Operation with the Help of McKenna Boiler

If you are looking for boiler maintenance services that can help you get the most out of your industrial boiler rental, then look no further than McKenna Boiler. At McKenna Boiler, we will work with you individually, helping you find the most efficient, cost-effective boiler to meet the customized needs of your operation. Contact Us today to learn more about our services!

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Increased Focus on Remote Capabilities

One of the first trends that became immediately apparent was a focus on remote capabilities with respect to boiler control. In 2020, there was a massive shift away from working in-person and toward working remotely. At the same time, people still needed to make sure they were able to take care of their boilers even from a distance. 

That is where remote capabilities are important. The boiler industry had to adapt quickly. Now, there are boilers that provide individuals with the opportunity to control the settings on their boilers remotely. Furthermore, they might even be able to receive notifications from their boiler when there’s a performance issue. This is incredibly important not only from an energy efficiency perspective but also a safety perspective.

Renewed Focus on Boiler Maintenance

Because of the shelter-in-place orders, people are spending more time indoors. For this reason, a lot of boilers ran more often than they did in the past. In some situations, these boilers were not able to handle the increased wear and tear. If boilers break down unexpectedly, this can lead to massive repair bills and key safety concerns. 

Therefore, experts are seeing a renewed focus on boiler maintenance to ensure boilers are in top condition to meet production and safety regulations. When people invest in routine boiler maintenance, they are able to improve the efficiency of their boiler and reduce their overall utility bills. Furthermore, this also reduces the chances of their boiler breaking down, which can lead to a major repair bill or complete replacement. Because of this, the industrial boiler market is expected to grow significantly this year.

Green Energy and Environmental Protection

Finally, there has also been a significant shift toward green energy and environmental concerns. 2021 is going to see a continuation of this trend. It is critical for everyone to think about their carbon footprint. At McKenna Boiler, we are cognizant of ours as well. 

Boiler engineers are optimizing units that can perform well and keep the air quality safe. For a more sustainable future that will inevitably lead to more production and automation of manufacturing, McKenna Boiler offers a green boiler that will meet these industry standards. We work hard to stay on top of the latest trends in our industry because we believe this is important for providing you with the best service possible. If you would like to learn more about green energy options, we would be happy to review our advanced clean energy choices with you! 

Contact McKenna Boiler Today for More Information on Industrial Boiler Rental Services!

Without a doubt, 2021 is going to present the boiler industry with more opportunities for growth and innovation. At McKenna Boiler, we know that you are getting ready to kick off the new year hot and ready. Our team of boiler professionals want to make sure that you are set up in a position to be successful by taking care of your boiler. If you are looking for an industrial boiler rental or require boiler installation services, we are here to help you. Contact us today to learn more about our boiler maintenance, repair, and installation services.

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What Are the Dangers of a Leaking Relief Valve?

If you have water that is leaking from your boiler, this can reduce the life of the entire system. When your relief valve leaks, it is possible that you may be introducing untreated water that contains too much oxygen or a variety of other impurities into your boiler system. Extra oxygen can attack the piping and the pit of the boiler, leading to corrosion and leaks.

Furthermore, the solids that are introduced to your system by the weakened relief valve can also impact the safety of the system. Solids can build up on the interior surfaces of your boiler, lowering its ability to transfer heat. If solids form on the seat of the release valve, the leakage will increase and waste a tremendous amount of water. Leaving a leaking relief valve untreated will drive up your utility bills and decrease productivity, 

Troubleshooting a Leaking Relief Valve

If you noticed that the relief valve if your boiler is leaking, then you need to address this as quickly as possible. Here are some strategies to employ before calling a boiler service and repair company: 

• Check the Pressure: There is a chance that something might be off with the system pressure of your boiler. Take a look at the default settings of your boiler. The pressure should have been set during the last maintenance check. If the pressure of the boiler is off, this could be the culprit. 
• Washers and O-Rings: There could also be a chance that washers or O-rings may have worn out. When they wear out, this can lead to leaks. These parts could be relatively easy to replace, particularly if they are exposed. 
• Valve Settings: You should also check the other settings of the valve. If the valve settings are turned up too high, then water is flowing out in a quantity that’s too much to handle. You may be able to fix the settings with a few simple tweaks. 

If these common solutions are not able to stop the valve from leaking, then it is time to reach out to trained professionals at McKenna Boilers for assistance. Furthermore, even if you were able to fix the leak yourself, you also need to call trained professionals to figure out why this leak happened in the first place and how it can be prevented in the future. That is where we can help you.

Contact McKenna Boiler for Boiler Service and Repair

If you are looking for help with boiler maintenance services, then trust the team from McKenna Boiler. We provide exceptional boiler service and repair to everyone who calls. By relying on our boiler maintenance services, you can prevent serious issues from arising with your boiler. We invest in the latest equipment in our field because we know that this places us in the best position possible to provide you with the boiler services that you deserve. Contact us today to make an appointment with our experts!

The post How to Fix Your Boiler’s Leaking Relief Valve appeared first on McKenna Boiler.

Looking at Traditional Linkage Boiler Systems

Linkage boiler systems are the traditional method. This is a standard, single point system. Multiple arms are coming off of it. For example, one arm might control the air damper while the other one controls the gas valve. Because all of the arms are connected, a shift in one part will impact the others. If the air valve is open, then this can start a chain reaction where the gas valve opens followed by the oil valve. In this manner, if one area is causing a problem, it’ll affect the rest of the boiler system. This can affect your turndown ratio and decrease fuel efficiency and production.

It is important to regularly maintain your linkage systems as well. There are lots of nuts and bolts holding it together. They’ll inevitably slip, move, and open up over time of use. If you’re not checking these points, this will greatly impact the efficiency of your linkage control system. A linkage control system is significantly cheaper than other boiler options. However, in the long run, a linkage system is going to require about five to ten percent more fuel due to reduced efficiency.

To ensure high performance of your linkage control system, inspect your boiler at least once per month. For additional support, seek boiler maintenance services from a trusted company like McKenna Boiler. 

Looking at Newer Parallel Boiler Systems

When compared to linkage positioning, parallel positioning is the modern solution. With a parallel positioning control system, there’s usually a separate servo motor for every point including air, oil, and gas. This provides the user with independent control over these aspects. A parallel positioning system provides opportunities to improve performance with micro-tuning. Because the various components are not linked together, it’s possible to change one part of the boiler system without directly affecting the rest. It’s far easier to start a parallel positioning system and requires less maintenance to overhead costs.

Since there are lots of parallel positioning systems, you must research for a system that can benefit your boiler and effectively reduce hysteresis. Even though gears naturally have a small amount of hysteresis, professionals who offer boiler mechanical services work with parallel positioning systems to minimize this and improve overall efficiency of your boiler. Because parallel positioning systems leverage the latest technology including advanced motors, touchscreen, and HD technology, this investment will provide business owners with the necessary tools to maintain and improve their boiler system. Thanks to the higher efficiency of parallel positioned boilers, businesses often save ten percent or more on their gas expenses. You can reinvest the money you’d spend on additional fuel on another boiler to increase production.

Check out our industrial boiler rentals to experience these benefits before taking the leap.

Professionals Who Maximize Boiler Efficiency

These are a few of the key points to note when it comes to the efficiency of traditional linkage vs parallel positioning boiler systems. To get the most out of your boiler system, rely on comprehensive boiler maintenance services from reliable boiler repair companies like McKenna Boiler. Contact our team today to learn more about our services and boilers!

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What Is Boiler Tuning?

Boiler tuning is a crucial maintenance item for everyone who owns a commercial boiler. This process is conducted to adjust the air to fuel ratio in the boiler to keep the boiler operating at its maximum efficiency. It measures how effectively the heat present in the fuel transfers into consumable energy used by the boiler.

Not only does boiler tuning maximize your boiler’s lifespan, it can help save production costs. This means that you will simultaneously enjoy an efficient boiler and save money on your utility bills. It’s a good idea to perform boiler tuning quarterly to ensure the boiler is operating at its highest level. Contact McKenna Boiler for an estimate on Quarterly maintenance and tuning to ensure that you are getting the most out of your boiler.

How Is Boiler Efficiency Measured?

During boiler inspection, the professionals will use these two key metrics to measure the level of efficiency:

• Flue gas composition determines whether the fuel is actually being burned as efficiently as it should.
• Flue gas temperature measures how much combustion heat is actually being transferred to the water that is present in the boiler.

In general, the efficiency of a boiler is going to increase by about 1 percent for every 15 percent reduction in the excess air that used to be present in the boiler. It is important to make sure the boiler is tuned on a regular basis to ensure these metrics are at a desired level.

What Other Maintenance Tasks Should Be Covered?

Without a doubt, boiler tuning is one of the most important processes that all boiler owners have to follow annually. At the same time, there are a number of other maintenance tasks that boiler owners need to accomplish on a regular basis as well. Listed below are some suggestions to help keep your boiler running safely and efficiently:

• Having an annual boiler inspection completed to ensure that it meets all relevant safety guidelines.
• Conducting a gas valve bubble test during the annual inspection to ensure these valves work properly without leaking.
• Having the safety devices tested quarterly to ensure they working properly.
• Daily house cleaning to ensure trash and debris are not blocking the combustion air inlet.
• Conduct and log daily blowdowns at the beginning and end of each shift to ensure the TDS are correctly being removed.
• Conduct and log daily column blowdowns at the beginning and end of each shift to ensure that the low water safety shut off is working safely and correctly.
• Conducting a gas valve shut off test to make sure these valves work without leaking.

When boiler owners implement a good preventative maintenance program and complete their daily blowdowns and logs, they will not only keep their employees safe from harm but also save money on their utility bills and future maintenance. That is where McKenna Boilers can help.

Contact McKenna Boilers Today for a Boiler Tuneup!

At McKenna Boilers, we are one of the top boiler service companies in the local area. We provide comprehensive gas boiler maintenance services to make sure that your boiler is operating safely and efficiently. To learn more about how our professionals can help you with all of your boiler maintenance and repair needs, contact us today! We would be honored to help you take care of your boiler.

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Why Does Routine Maintenance Matter?

You might be asking yourself, if the boiler isn’t broken, then why should I even worry about it? There are several reasons why routine maintenance of your industrial boiler is so important:

• By conducting routine, preventative maintenance, you might detect potential problems before they cause a bigger problem. That way, you can fix a problem before it balloons out of control, saving you money.
• When you conduct routine maintenance, you can also increase the efficiency of your boiler. This means that it will generate more heat and power at a reduced utility cost to you and your business.
• By investing in the routine maintenance of your industrial boiler, you can extend its life. That way, you can put off the expensive cost of replacing it.
• These are just a few of the many reasons why routine maintenance of an industrial boiler is important. Now, it is time to look at monthly maintenance tasks.

Monthly Commercial Boiler Maintenance: The Checklist

Even though you might not have to inspect these items every day, it is important to at least review these parts of the boiler every month. These include:

• Check the combustion air piping and flue gas vent piping for any signs of blockage, leaks, or deteriorations. If anything looks out of the ordinary, make a note of this for the professionals to inspect.
• Look at the relief valve discharge pipe and the boiler relief valve for weeping or leaks.
• Look at the burner’s diffuser for any signs of deformation, cracks, or burns.
• Check the burner’s pilot tube and look at the pilot ignition for anything that looks unusual or deformed.
• Inspect the valves of the burner for any signs of wear or slip. If there is significant deterioration, it would be wise to get your boiler repaired quickly.
• Take a look at the lights and alarms. Ensure they function properly.
• Inspect the modulating and operating controls and make sure they have the proper set point.
• Finally, check the fireside surfaces and take water samples from the boiler to ensure the chemical levels are within the proper range. If anything is off, it is time to reach out to the professionals for help. That is where we come in.

Exceptional Service Repairs from McKenna Boiler

If you have questions or concerns about your industrial boiler, then you need help from the professionals. At McKenna Boiler, we have an unparalleled level of experience with commercial boiler repairs that we can service you with. We have consistently placed the needs of our clients ahead of our own, which has contributed to our sterling reputation throughout the community. We would be happy to help you as well. If you would like to learn more about commercial boiler maintenance and service repairs, please give us a call today to assist you with all of your commercial boiler needs!

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How Do Steam Boilers Work?

Steam boilers are systems that work using pressure to burn either combustible fuel or leverage electrical power to provide heat for your building. There are some boilers that use hot water while other boilers rely on water that has been evaporated, turning into steam.

Inside of your boiler, there are burners or electric coils that help you heat the water that is present in the chamber of your boiler. Through this process, steam is created. Then, this steam passes through the pipes located throughout your building. The steam enters radiators and other components in your building, dispersing heat to various parts of your building to keep them comfortable.

Why Use a Commercial Steam Boiler?

If you are looking for a reliable source of heat for your building, then you should consider using a commercial steam boiler. This is a common choice for buildings because a commercial steam boiler can heat a large building with a small amount of effort. Steam diffuses naturally from commercial steam boilers once released. As a result, commercial steam boilers also provide you with a source of heat while also keeping your utility bills low.

Furthermore, when compared to other heating sources, commercial steam boilers are also safer. At the same time, it is still important to make sure that commercial steam boilers receive regular preventative maintenance to keep them working properly.

What Maintenance Services Are Needed?

If you have a commercial steam boiler, then you need to make sure that you get as much out of this system as possible. Similar to other machines and utilities in your building, it should be maintained on a regular basis. Keep in mind that a steam boiler is a volatile system that uses a tremendous amount of heat that is compressed under a high degree of pressure to heat your building. Therefore, you need to make sure that this boiler is both clean and working properly to ensure that everyone in the building is safe.

If hot water or steam starts to leak from the boiler, then it can lead to serious building damaged and could cause major injuries to those in the immediate vicinity. Furthermore, improperly maintained boilers have the potential to explode. This can lead to catastrophic damage and potentially fatal injuries to those involved.

Therefore, your steam boiler needs to receive regular maintenance from trained professionals. This maintenance is important for making sure that there aren’t any issues with your boiler that need to be addressed. Furthermore, with regular preventative maintenance, your steam boiler work at the highest level of efficiency. This will keep your building warm and comfortable while also keeping our utility bills low.

How Can I Find the Right Steam Boiler?

If you are looking for a commercial steam boiler for your business, then you need to know what to look for. Some of the most important factor to keep in mind include:

• You want to find a commercial steam boiler that is efficient. This means that the boiler should be able to generate steam without requiring a tremendous amount of power.
• You also want to find a steam boiler that minimizes its environmental impact. Today, it is important to find boilers that produce power cleanly.
• Finally, you also want to care about the longevity of the steam boiler. How long is a boiler going to last? A good steam boiler should last decades. At least, McKenna Boiler ones do. 

We Can Help

If you need a high-quality steam boiler or require boiler maintenance services, McKenna Boilers is here for you. Contact us today to learn more about our expert team and how we can help you with all of your boiler needs.

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